Chris, with the mast off and laying on the grass in your backyard, take the sail and slide it up in the sail track on the mast,you can do it by hand or by using the main halyard if you prefer. You want to check for binding where the sail track may have been pinched from a previous drop, the sail should slide up the track quite easily. If the problem is a pinched sail track, you will have to find a metal rod or wooden dowel that fits exactly in the sail track and use that to to expand the pinch by sliding the rod up the sail track to the pinch area then tap/hammer the rod past the pinched area expanding it to original diameter. If this is you problem as I suspect it may be, then once repaired go ahead and lube sail track as suggested previously
I have a H16 and the sail slides up the track pretty easily, you have to remember that the wire part of the main halyard has 2 nicopress sleeves attached that have to make it past the halyard hook on the top of the mast so just before the nicopress sleeves reach the halyard hook adjust the angle of your downhaul to about 35 degrees away from the mast so that the slugs make it past the hook. Once sail reaches top, bring main halyard parallel to mast so slug latches into halyard hook, this prevents the sail from dropping back down.
--
TurboHobo
H14T
H16
P18
G-Cat 5.0
P16
--