I just used marine-tex type stuff. At the time I'd never used epoxy, but it still was a good choice as even epoxy wouldn't have added much strength without grinding out a whole lot of the transom, including the outside edge.
I just put the bolts in before I applied the stuff and unscrewed them after it dried and sanded it flat.
You can see it better here. It's a very ugly repair, but it's held strong for 2 years now. The load is all handled by the aluminum.
This is right after I did it. I put gelcoat on it after it was done, so it looks a little better.
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Rob
OKC
Pile of Nacra parts..
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