Posted: May 24, 2011 - 10:39 PM
I don't think there is a problem with structural integrity. As long as you beef up the area around the cutout, you will maintain the stiffness & integrity of the hull.
Last fall I went out to L.A. to buy a used set of sails for my 5.7. The chap selling them looked to be in his 60's, & after several hours of talking & showing me his enormous cat graveyard/parts bins. I mentioned Tim Rolland, AKA NACRA. He pulled an old photo off the wall, signed by Mr. Roland, a 30 some ft Cat that they were test driving before some record attempt. His company built battens for NACRA, & he still builds graphite battens, showed me a bunch, lots of $$$.
He knew Canada, as he had sailed Tornadoes in the Worlds, "as a younger man, up on Lake Ontario. We were in second place, til the wind howled, then the Aussie killed us all, man they know how to sail in heavy weather."
He asked if I wanted to walk up the road & see his latest creation. It turned out to be a NACRA 6.0, all carbon, each hull was 65 lbs. Carbon mast, 37 lbs., "$50,000 worth of sails in that loft." I could have spent days there.
He had built "cooler hatches" into each hull. What I remember was being handed the hatch, I was impressed with how light it was, it felt like a piece of styrofoam. He was as impressed by the stiffness, "try to twist that". He mentioned that graphite was capable of doing it with no extra thickness, but with fibreglass, you would have to beef up the perimeter a bit.
The hatch cover was nearly side to side, a loose fit, so integrity did not depend on the cover being securely in place. I would clean up the undersides & lay a few extra layers around the perimeter. Having a narrow hatch, with an inch beefed up on each sidewall should work.
I would attach some sort of foam to the hatch, or bulid 6 of them
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Hobie 18 Magnum
Dart 15
Mystere 6.0XL Sold Was a handful solo
Nacra 5.7
Nacra 5.0
Bombardier Invitation (Now officially DEAD)
Various other Dock cluttering WaterCrap
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