As Ron says, use 3/16" line. I used 1/4" Sta Set, & it is a little big to fit the pivmatics, it doesn't go fully down into the cleat, but it does hold OK, & kicks up when needed.
Here is a photo of my rudder tie bar assembly. You can see the 1/4" line does not fit into the pivmatic as well as 3/16" would. When the rudder strikes an object, the cleated line takes the pull. See the pin at the end of the Piv? The 1/2 tube(that fits over the tiller bar) will be pulled back, & pivot up & rearwards on that pin. As it rotates, the line will no longer be held in the cleat, the pull will now be in a direction that releases the line, allowing the rudder to flip up. Slick eh?
It is possible to have the U joint between tiller & tie bar move into a position where it can lock your rudder travel. Just wrap some wire around the base of the U on one side, so that it cannot turn. The pivmatic is at the end of the tiller bar, where the rudder pull down line goes through. If you go to my album "1984 Nacra 5.7" under members, I have fairly high res photos. If you click on the little tab to blow them up to full size, you can often pick out more detail.
Here is a rigged rudder.
Place a knot at one end of pulldown line, feed the other end into the hole, & pull all the way through. The line then goes up & OVER a roller that is held by that little ring ding, then along the tiller bar to the pivmatic.
The shock cord is fed through the hole at top edge of rudder, then through the inside of the tiller tube. In order to work, the bungee will not be long enough to extend through the tiller tube. Tie a line to both ends so you can stretch it out while you hog ring or tie the ends where needed. You can hold the stretch using the line you tied on, or vice grips while you work the tie bar bolt between the two lines. Nacra manual explains.
In this photo the rudder pivot bolt has been removed, & the rudder slightly displaced. Just above the white circle you can see one of the shims, used to remove slop between rudder & casting. Cut your own shims out of plastic juice jugs.
Finally, see the little white nub, behind the long pin that attaches the rudder? That is screwed in/out to make final adjustments of where the rudder bottoms against the casting when pulled down. It will allow some adjustment of lee/weather helm, & tiller tug. I have tons of them, PM me I'll send you a few for cheap if yours are missing.
Edited by Edchris177 on Jul 11, 2011 - 05:58 AM.
--
Hobie 18 Magnum
Dart 15
Mystere 6.0XL Sold Was a handful solo
Nacra 5.7
Nacra 5.0
Bombardier Invitation (Now officially DEAD)
Various other Dock cluttering WaterCrap
--