FWIW for those who race a Hobie 18 or similar cat, I just removed the foam flotation in the port hull and thought I would pass along some observations.
The foam was waterlogged (hull is "redline" 84 Coleman).
Am estimating the weight of the two flotation pieces was 25 lbs for one hull.
Blue gloves with work glove over...mask in case...I discarded after half hour. Acquire some CPES or Git-Rot to seal balsa core.
Tedious task:
I carefully cut out the deck for a 4" curved Viking inspection (access) port...
The aft hull deck is balsa sandwich.
The cutout has to be a 1/16 or 1mm wider than the insert base, due to second lip on the base. Draw line and cut so line is just visible. I used Sears vibrating style cutter...for hole.
Anyway, I put large recycle bag on floor for plastic and had vacuum nearby. Beads cling most everything.
I began using a Sears vibrating cutter with wide blade, but quickly switched to a hacksaw blade and glove. Much faster and easier to wield inside hull.
The foam block is made up of two separate pieces, shaped to inverted "V" and joined to form rectangle.
Slide one piece aft and simply begin sawing. That is very easy...you will quickly figure it out...small chunks, to pass through hole. I began with the "V" section side of one block and worked down.
Each block takes about an hour.
Vacuum inside of hull.
I then roughly angled the exposed edges...and coated with a product called "CPES," which soaks into the balsa core...epoxy. I then coated the same edges with epoxy. You could use Git-rot, etc or even the West Epoxy glue, I believe.
Idea is prevention - to seal the balsa from water vapor for obvious reasons.
Inserted some 10 long, solid pool noodles (about $3. USD each, to approx 1.5 - 2 cu ft volume) replaces the flotation, although some suggest no flotation is needed???
One could recycle sealed juice or water jugs, etc.
Like I implied, job is bollocks...
But had to be done. Already fixed a split bottom just forward of dagger trunk (glass/epoxy) and old beat hull is as good as new etc.
Edited by BobBill on Sep 01, 2013 - 06:03 AM.
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