Posted: Oct 14, 2016 - 07:11 PM
I've got a different perspective than sam99; hull dents don't bother me as much as board/rudder fairing. Yeah, maybe the current fast guys have beat up boats, but back when I was racing I20's, we took VERY good care of our boards and rudders. The efficiency of a foil decreases dramatically when imperfections are introduced into the shape, not to mention the noise that they start to make when they aren't faired well.
As far as pulling the boards up, I wouldn't worry too much about it so long as you have gen 1 or gen 3 rudders. Back in the Worrell days, we would use extra long forestays and shorter shrouds so that we could rake the $#@$@ out of the boat. If I remember correctly, the "normal" rake measurement (not when it was really blowing) was somewhere around the tip of the rudder blade (when in the up position). Keep an eye on the castings as they have been known to break since they are cheap cast metal. If the rudders don't fit nice and snug, use some shims to tighten them up and make sure that the blade is well supported. Also check your gudgeons and make sure that they are appropriately tight and make sure that the gasket material in the bottom of the dagger board slot is in good shape (reduce drag and protect trailing edges of boards).
Remember, lift (and drag) of a foil vary by the square of the velocity, so you need less board to produce the required lift as you go faster. Running too much board results in excess "tripping" force, so to speak (longer board, greater lever for the sails to push against and fly a hull) and is slow. We'd sort of work in small increments as we pulled the boards up; handle height, 3".... all the way to half way up when conditions got crazy.
As far as the main goes, get some stiffer battens if you feel like you can't flatten it out enough, that can make a huge difference. Also, those Omohundro/Southern Spars masts are like a tree trunk, you've got to get some prebend going in them for the downhaul/Cunningham to have much effect. Remember here though, that pulling the rotation too far aft will increase the tension on the leech b/c you are now pulling against the stiffer axis of the mast and the leech can't open as much.