1985 P 18-2.
Is it common for 35+yr.old Prindle decks to "oil-can?
Tried the "Hobie" method, drilling a regular pattern of many 1/8"-5/32" deep holes, injecting polyester resin.
Result: did not stiffen deck. Following this failed attempt:
Here is my next attempt at fiberglass repair:
Did cut out fore decks with an inch remaining inside of the seams which join to the hulls, from 3" before front spar, to about 3" abaft the forestay chainplates.
Appears Prindle decks' construction is not the same as "Hobie". Looks like: gelcoat, layer of woven cloth, layer of foam, thin layer of fairly porous "cheesecloth"/resin. So, my injections just dripped through, and, did not spread laterally. Prindle decks on at least my example, do not have much of an inner layer.
Ground smooth the underside lip edges of hulls, cut 3" wide strips of 1/2" Canacore ( because I didn't have any 1/4") to form an internal ledger board completely around opening in hulls; in sections( one for each side and end).
Cut chopstrand strips 1-1/2" wide, to hold resin, coating the outer half of ledger boards wi/ resin, rolled resin on underside of hull edges, put wood lathe strips along and under each ledger strip, used numerous spring clamps to hold ledger boards in place until resin cure, removed clamps & temporary lathe stiffeners.
Cut 1/2" Canacore to apply underside of cut out decking sections. Decks are convex! Used razor knife to make many parallel 1/4"-3/8" deep slices lengthwise on upper side of core, to allow it to conform to deck curve. turned deck segments upside down, layer of chopstrand and copious resin to adhere core material to decks' underside. used 2"x4" & a brick to hold core into curved deck underside 'til resin cure.
Then laid on layer of chopstrand and resin to underside of core. Once cured, did minor trimming such that reinforced deck segments would lay flush in hull openings. Applied 1-1/2" strips chopstrand onto exposed ledger board edges, and bedded deck sections into chopstrand&resin.
Having ground off gelcoat on the repaired area, my next of many questions:
Just reapply gelcoat to the repair area? Or, apply layer of woven cloth/ resin to further ensure the "integrity" of the hull?
Moving right along.
The decks between the forward and after spars are somewhat soft as well. This area has the dagger board trunk. The prospect of duplicating the complicated method I used on the foredecks seems both labor intensive, and perhaps, unnecessary, or even ill-advised.
Second question:
Having ground off the gelcoat in these areas, am wondering if merely laying on chopstrand to hold sufficient polyester resin to adhere a layer of woven cloth soaked with resin, and re-gelcoat, will adequately stiffen those deck areas?
Welcoming any insight/constructive criticism here.