[quote=rattlenhum]Some unsolicited input from a long-term end user (but definitely [b]not[/b] a craftsman!):
You can't beat Sunbrella fabric. (No idea what it's made of.) There's a Sunbrella tramp cover still at our club that I bought used in the late 90's. Been in the sun just about the entire time. Sunbrella isn't waterproof but seems pretty breathable and keeps the funk and sun off, which are its main purposes. My current tramp and hull covers are made of Sunbrella, are nearly as old, and would be fine if the stitching and zippers had held up (see below).
Consider using Tenara (teflon) thread or equivalent. I believe Tenara is a Dupont trade name but that there are less expensive alternatives available. Sunbrella fabric will long outlast inferior thread.
I don't know who makes quality zippers for constant sun exposure, but, if you'll have any of those, do some research and find out. Crappy zippers will drive you nuts.
I've never seen any full cover on any cat made by anybody that I'd be comfortable trailering. I have seen some bra type covers for defense against bugs, road funk, rock dings. They fit snugly on just the bow area and looked like they'd trail fine.
I realize that my suggestions for materials will drive up costs. However, a really good set of covers will hold their value for a very long time.[/quote]
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