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Kiwi F12 Build Pics

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(@retiredgeek)
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[#21825]

Hi all,
sorry for being quiet for a while, as stuff crawls to a stop around Xmas, but things are picking up now.
The attached pic's are from Billy & Grahame's project in the North of NZ and they are building 4 boats, 2 for each of their kids. Pictures should be pretty self explanatory and are in sequence. The first boat should hit the water in about 6 weeks....we hope ?
For those not familiar with the project, we elected to make foam/e-glass panels that will then be tabbed together in the jig rather than make it from plywood.

Cheers
RG
[Linked Image]


 
Posted : February 2, 2008 10:52 pm
(@retiredgeek)
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another shot of the jig
[Linked Image]


 
Posted : February 2, 2008 10:55 pm
(@retiredgeek)
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Cutting the foam cores using templates
[Linked Image]


 
Posted : February 2, 2008 10:57 pm
(@retiredgeek)
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Cores joined together

[Linked Image]


 
Posted : February 2, 2008 10:59 pm
(@retiredgeek)
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Peel Ply and 1 layer of e-glass on melamine board (waxed)
[Linked Image]


 
Posted : February 2, 2008 11:03 pm
(@retiredgeek)
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wet out of first ply
[Linked Image]


 
Posted : February 2, 2008 11:07 pm
(@retiredgeek)
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Another ply added and resin applied
[Linked Image]


 
Posted : February 2, 2008 11:09 pm
(@retiredgeek)
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Roll up the 2nd ply
[Linked Image]


 
Posted : February 2, 2008 11:11 pm
(@retiredgeek)
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Place the cores on the 1st ply
[Linked Image]


 
Posted : February 2, 2008 11:13 pm
(@retiredgeek)
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roll out the 2nd ply
[Linked Image]


 
Posted : February 2, 2008 11:16 pm
(@retiredgeek)
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Add another layer of peel ply
[Linked Image]


 
Posted : February 2, 2008 11:18 pm
(@retiredgeek)
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Breather layer added, plastic sheet over the top, vacuum lines inserted (one either end), all edges sealed.
[Linked Image]


 
Posted : February 2, 2008 11:21 pm
(@retiredgeek)
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Vacuum turned on and and then you wait till its cured.

Will post more as the job progresses.

Cheers
RG
[Linked Image]


 
Posted : February 2, 2008 11:24 pm
(@erice)
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facinating!


 
Posted : February 2, 2008 11:55 pm
 Matt
(@fullcave)
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WOW, excellent pictures RG...<img src=

alt=

/> Kudos and big thanks for the posting...


 
Posted : February 3, 2008 6:25 am
Bob Hall
(@brghc)
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Hope you have a really flat floor with no humps or bumps...

Regards,
Bob


 
Posted : February 4, 2008 12:23 pm
(@retiredgeek)
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Another Update:

Roughly speaking, it has taken 1 day to cut the foam templates, cut the foam cores and join them and get 4 panels laid up (3 people). It took another 2 nights of 2-3 hours for 2 people to lay up another 4 panels per night. To separate and trim the panels took 2 people 1 day and get them ready to be tabbed in the jig. In total it took 4.6 sheets of foam to do all twelve hull panels for 2 hulls.

First pic is adding the cleats to the frames, these are hard wood so we can staple the hull panels in place. Do not staple into the MDF frames as after 2-3 boats the frames will start to fall apart.
[Linked Image]

Cheers
RG


 
Posted : February 5, 2008 11:02 pm
(@retiredgeek)
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Dry Fitting the panels....note the slits in the bottom panel....more on this later
[Linked Image]


 
Posted : February 5, 2008 11:05 pm
(@retiredgeek)
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Dry Fitting the bow

[Linked Image]


 
Posted : February 5, 2008 11:07 pm
(@retiredgeek)
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Be sure to tape the frames before you create a bog cove for the panel tapes, makes sure it comes out of the jig.

[Linked Image]


 
Posted : February 5, 2008 11:10 pm
(@retiredgeek)
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The slits in the bottom panel are so the panel can be curved into shape in the jig. After its in place and tabbed to the other panels, you fill the slits and glass over it. A grinder disk on edge was used to make the slits.

Thats it for now, with luck we will be able to show the finished half shells by next week sometime.
[Linked Image]
[Linked Image]


 
Posted : February 5, 2008 11:15 pm
(@Anonymous 13024)
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Looks like you are doing the Kelsall KISS procedure. Seems like a great way to do a set of foam/fiber hulls fast!


 
Posted : February 6, 2008 7:31 am
(@_removed-account)
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Very interesting. I had never heard of the guy, yet he lives just 30 minutes up the road from my parents.

http://www.kelsall.com/methods.html


 
Posted : February 6, 2008 11:08 am
(@Anonymous 13024)
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Kelsall is one of the big ones in larger multihull designs. Been at it for a long time!


 
Posted : February 6, 2008 11:36 am
(@retiredgeek)
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A couple of pics of the first 2 hull halves done, no bulkheads yet, just the hull panels tabbed together in the jig. We are shooting to have all 4 boats finished/launched at the same time.

Cheers
RG
[Linked Image]

[Linked Image]


 
Posted : February 10, 2008 1:47 pm
(@retiredgeek)
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All the cores for the other 3 boats.
[Linked Image]


 
Posted : February 10, 2008 1:52 pm
Gato
 Gato
(@poussiere)
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How are things going? What are the latest on buying the plans?


 
Posted : February 28, 2008 6:42 am
(@wildtoy)
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Hi,
are there any pics of a complete hull finished?
Looks like an interesting design.

William


 
Posted : March 2, 2008 2:28 am
(@retiredgeek)
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Update:
Billy & Grahame now have 4 half shells done (1 boat) and perhaps 1/3rd of the panels laid up for the other 3 boats they are doing. There are 12 panels plus bulkheads per boat, so when you can only layup 4 at a time, it tends to slow things down a bit.
With luck, Billy will post a pic of them holding a couple of hull halves together, thats about as close as you'll get to a finished hull pic.
Gato, apart from the Class fee of $50, the plans are free.

Cheers
RG

[Linked Image]

[Linked Image]


 
Posted : March 2, 2008 10:33 pm
(@wildtoy)
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I like very much.

william


 
Posted : March 3, 2008 1:08 am
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